Case Studies

Real examples of how we fix broken processes, connect systems and reduce operational complexity.

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Industry:
Solution:
Manufacturing

Multi-plant Production Visibility Without Manual Reports

Industry
Manufacturing
Company size
200+ employees
Systems involved
ERP, MES, Excel
Timeline
12 weeks
Region
Central Europe
Problem

Operations team spent 15+ hours weekly compiling production data from 6 facilities

Before

Each plant used different systems (Excel, legacy MES, paper logs). No real-time visibility. Management decisions based on week-old data.

After

Unified data pipeline connecting all plant systems to a live operations dashboard with automated reporting and anomaly alerts

Result

Real-time production metrics across all facilities. Automated weekly reports. Faster response to bottlenecks and quality issues.

Before / After
Metric
Before
After
Manual reporting
15+ hrs/week
2 hrs/week
Issue detection
Week-old data
Near real-time
Report accuracy
~70%
99%+

"We went from chasing weekly spreadsheets from every plant to seeing the same production picture in one place."

— Operations Director, industrial manufacturer

87%
Reduction in manual reporting
4x
Faster issue detection
15+
Hours saved per week
Wholesale

End-to-End Order Tracking From Purchase to Delivery

Industry
Wholesale
Company size
120+ employees
Systems involved
ERP, WMS, shipping platform, accounting
Timeline
10 weeks
Region
North America
Problem

Customers constantly calling for order status. Support team manually checking 4 different systems

Before

Order data scattered across ERP, warehouse system, shipping platform, and accounting software. No single source of truth.

After

Integrated order tracking system syncing data from all platforms with automated customer notifications and internal status dashboard

Result

Self-service order tracking for customers. Support team freed from status calls. Complete order history accessible in seconds.

Before / After
Metric
Before
After
Status inquiries
High daily volume
68% fewer
Order lookup time
Minutes across 4 tools
Seconds
Customer visibility
Manual updates only
Self-service tracking

"Our support team stopped being a human tracking system and could finally focus on exceptions that mattered."

— Customer Experience Lead, multi-channel wholesaler

68%
Drop in status inquiries
22 hrs/week
Support time saved
+34%
Customer satisfaction
Retail

Inventory Sync Across Online Store and Physical Locations

Industry
Retail
Company size
90+ employees
Systems involved
Shopify, POS, WMS
Timeline
8 weeks
Region
Western Europe
Problem

Overselling items online that were out of stock in warehouse. Constant stock discrepancies.

Before

E-commerce platform and POS systems updated independently. Manual inventory counts weekly. No integration between online and offline inventory.

After

Real-time inventory synchronization system connecting Shopify, POS terminals, and warehouse management with automated stock alerts

Result

Zero oversell incidents. Accurate stock levels across all channels. Automated reorder triggers when inventory hits thresholds.

Before / After
Metric
Before
After
Oversell incidents
Frequent
0
Inventory accuracy
~80%
99.2%
Stockouts
Recurring
71% lower

"We stopped apologizing for oversold items because inventory finally reflected reality everywhere at once."

— Head of Ecommerce, retail brand

0
Oversell incidents
99.2%
Stock accuracy
71%
Stockout reduction
Manufacturing

Quality Control Data Capture Without Spreadsheet Hell

Industry
Manufacturing
Company size
180+ employees
Systems involved
Excel, QC app, database
Timeline
9 weeks
Region
Eastern Europe
Problem

QC inspectors logging defects in Excel. Data analysis took days. Trends only visible after major issues.

Before

Multiple Excel files per shift. No version control. Manual data aggregation. Impossible to track patterns across production lines.

After

Mobile QC app for inspectors with centralized database and automated trend analysis dashboard showing defect patterns in real-time

Result

Digital defect logging from the floor. Instant pattern recognition. Proactive quality interventions before issues escalate.

Before / After
Metric
Before
After
Defect logging
Spreadsheet-based
Live mobile capture
Pattern detection
Days
Real-time
Quality issue reduction
Baseline
43% lower

"Instead of discovering quality trends days later, supervisors now react while the shift is still running."

— Quality Manager, manufacturing group

5x faster
Defect detection speed
12 hrs/week
Data entry time saved
43%
Quality issue reduction
Wholesale

Automated Vendor Purchase Orders Based on Sales Velocity

Industry
Wholesale
Company size
140+ employees
Systems involved
ERP, inventory, spreadsheets
Timeline
11 weeks
Region
North America
Problem

Procurement team manually reviewing sales data weekly to decide reorder quantities

Before

Sales data in one system, inventory in another, vendor info in spreadsheets. Frequent stockouts on fast-moving items and overstock on slow ones.

After

Intelligent purchasing system analyzing sales velocity, current stock, and lead times to auto-generate optimized purchase orders

Result

Automated reordering for 80% of SKUs. Better cash flow from reduced overstock. Fewer stockouts on high-demand items.

Before / After
Metric
Before
After
Reordering
Manual weekly review
76% automated
Overstock
Frequent
52% lower
Stockouts
Recurring
61% lower

"Reordering went from a weekly spreadsheet ritual to a controlled automated flow that our team could trust."

— Procurement Lead, wholesale distributor

76%
Purchasing time reduction
52%
Overstock reduction
61%
Stockout reduction
Retail

Customer Purchase History Across All Channels

Industry
Retail
Company size
75+ employees
Systems involved
Ecommerce, POS, CRM
Timeline
7 weeks
Region
UK & EU
Problem

Store associates couldn't see what customers bought online. Online team couldn't see in-store purchases.

Before

Separate customer databases for e-commerce and retail stores. No unified view of customer journey. Missed upsell and support opportunities.

After

Unified customer data platform consolidating online and offline purchase history with intelligent product recommendations

Result

Complete customer view for sales teams. Personalized recommendations based on full purchase history. Better customer service and retention.

Before / After
Metric
Before
After
Customer history
Split by channel
Unified
Upsell conversion
Baseline
+47%
Repeat purchase rate
Baseline
+29%

"Once store and online history lived together, our team could finally serve customers like one brand instead of two channels."

— CRM Manager, omnichannel retailer

+47%
Upsell conversion
+29%
Repeat purchase rate
+18%
Avg order value increase
Manufacturing

78%+ of B2B Orders Shifted to Self-Service in 5 Months

Industry
Manufacturing
Company size
Enterprise, 24,000+ B2B customers
Systems involved
ERP (legacy, XML/FTP), Magento 2
Timeline
5 months
Region
Central Europe, EU markets
Problem

Majority of B2B orders placed via email and phone, manually re-entered into the ERP. German-only product content blocked expansion into other EU markets.

Before

No self-service ordering. Manual order re-entry into legacy ERP. Spare parts identification required back-and-forth with sales team. Product data not localised beyond German.

After

Custom B2B self-service portal on Magento 2 with XML-based ERP integration (no ERP changes), Fast Order for SKU-based purchasing, spare parts workflows, and multi-language architecture for DE, EN, FR.

Result

78%+ of orders shifted to self-service. 36% fewer incorrect orders. Fully automated order flow from customer to ERP. Multi-language platform ready for additional markets.

Before / After
Metric
Before
After
Order channel
Email & phone (majority)
Self-service portal (78%+)
Order processing
Manual ERP re-entry
Fully automated
Incorrect orders
Frequent
36% reduction

"Moving our B2B ordering from email threads to a fully integrated portal transformed how our sales team operates. Customers self-serve, and the team finally focuses on what matters."

— Head of Digital, Industrial Equipment Manufacturer

78%+
B2B orders shifted to self-service
36%
Reduction in incorrect orders
86%
Portal adoption within 6 months

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