Praxisbeispiele

Praxisbeispiele, wie wir fehlerhafte Prozesse beheben, Systeme verbinden und operative Komplexität reduzieren.

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Branche:
Lösung:
Manufacturing

Multi-plant Production Visibility Without Manual Reports

Branche
Manufacturing
Unternehmensgröße
200+ employees
Beteiligte Systeme
ERP, MES, Excel
Zeitrahmen
12 weeks
Region
Central Europe
Problem

Operations team spent 15+ hours weekly compiling production data from 6 facilities

Vorher

Each plant used different systems (Excel, legacy MES, paper logs). No real-time visibility. Management decisions based on week-old data.

Nachher

Unified data pipeline connecting all plant systems to a live operations dashboard with automated reporting and anomaly alerts

Ergebnis

Real-time production metrics across all facilities. Automated weekly reports. Faster response to bottlenecks and quality issues.

Vorher / Nachher
Kennzahl
Vorher
Nachher
Manual reporting
15+ hrs/week
2 hrs/week
Issue detection
Week-old data
Near real-time
Report accuracy
~70%
99%+

"We went from chasing weekly spreadsheets from every plant to seeing the same production picture in one place."

— Operations Director, industrial manufacturer

87%
Reduction in manual reporting
4x
Faster issue detection
15+
Hours saved per week
Manufacturing

Quality Control Data Capture Without Spreadsheet Hell

Branche
Manufacturing
Unternehmensgröße
180+ employees
Beteiligte Systeme
Excel, QC app, database
Zeitrahmen
9 weeks
Region
Eastern Europe
Problem

QC inspectors logging defects in Excel. Data analysis took days. Trends only visible after major issues.

Vorher

Multiple Excel files per shift. No version control. Manual data aggregation. Impossible to track patterns across production lines.

Nachher

Mobile QC app for inspectors with centralized database and automated trend analysis dashboard showing defect patterns in real-time

Ergebnis

Digital defect logging from the floor. Instant pattern recognition. Proactive quality interventions before issues escalate.

Vorher / Nachher
Kennzahl
Vorher
Nachher
Defect logging
Spreadsheet-based
Live mobile capture
Pattern detection
Days
Real-time
Quality issue reduction
Baseline
43% lower

"Instead of discovering quality trends days later, supervisors now react while the shift is still running."

— Quality Manager, manufacturing group

5x faster
Defect detection speed
12 hrs/week
Data entry time saved
43%
Quality issue reduction
Manufacturing

78%+ of B2B Orders Shifted to Self-Service in 5 Months

Branche
Manufacturing
Unternehmensgröße
Enterprise, 24,000+ B2B customers
Beteiligte Systeme
ERP (legacy, XML/FTP), Magento 2
Zeitrahmen
5 months
Region
Central Europe, EU markets
Problem

Majority of B2B orders placed via email and phone, manually re-entered into the ERP. German-only product content blocked expansion into other EU markets.

Vorher

No self-service ordering. Manual order re-entry into legacy ERP. Spare parts identification required back-and-forth with sales team. Product data not localised beyond German.

Nachher

Custom B2B self-service portal on Magento 2 with XML-based ERP integration (no ERP changes), Fast Order for SKU-based purchasing, spare parts workflows, and multi-language architecture for DE, EN, FR.

Ergebnis

78%+ of orders shifted to self-service. 36% fewer incorrect orders. Fully automated order flow from customer to ERP. Multi-language platform ready for additional markets.

Vorher / Nachher
Kennzahl
Vorher
Nachher
Order channel
Email & phone (majority)
Self-service portal (78%+)
Order processing
Manual ERP re-entry
Fully automated
Incorrect orders
Frequent
36% reduction

"Moving our B2B ordering from email threads to a fully integrated portal transformed how our sales team operates. Customers self-serve, and the team finally focuses on what matters."

— Head of Digital, Industrial Equipment Manufacturer

78%+
B2B orders shifted to self-service
36%
Reduction in incorrect orders
86%
Portal adoption within 6 months

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